FOUNDRY

We want to become your first-class business partner in terms of Total Cost. In doing so, we offer you the shortest possible delivery times while maintaining highest quality standards, as we are having ample capacities to offer castings, machining and subassembly from one single source.

Our competence and experience not only in the field of foundry but also in the field of mechanical machine tools engineering offers you a full service package.

Challenge us!

The creation of a drilling machine head

1. Kern

2. Form

3. Formanlage

4. Nach Strahlen und Schleifen

5. Nach Grundieren

6. Nach mechanischer Bearbeitung

Manufacturing possibilities:

10.000 tons of net-weight raw castings per annum

CAST IRON WITH LAMELLAR GRAPHITE / GRAY CAST IRON GJL 200/250/300

Gray cast iron has elements with very good thermal conductivity. Products that are exposed to or generate high temperatures are perfectly made from gray cast iron. Castings are also characterized by their proper low-heat generation, which is a reason for using this material in engines and cylinders for example. Another advantage of gray cast iron parts is their good damping properties, which absorb vibrations in machines excellently.

Cast iron with lamellar graphite is an iron-carbon material in which the graphite content has predominantly a lamellar structure.

DUCTILE CAST IRON / SPHEROIDAL GRAPHITE CAST IRON GJS 400/500/600/700, GJS 400-18 LT, GJS 350-22 LT

Highly ductile, robust and resilient

To us it is important to manufacture any spheroidal casting very precise with a high tensile strength that matches the material grade and that is highly durable. Due to the special processing of the melt where   magnesium is flowing in, the carbon-contents are changing their structure into spheres, resulting in steel-like properties.

Thanks to this process, ductile spheroidal cast iron has very good ductility, high wear resistance and is temperature resistant.

GIVING COLOUR

Priming, putty, lacquering and painting

ANNEALING

Stress relief- and soft annealing

MECHANICAL MACHINING

Milling and turning machining

Max. Travel X/Y/Z up to 2500/1600/1350 mm Part weights up to 6000 kg
Other manufacturing possibilities

  • NC – turning up to a max. diameter of 700 mm and a length of 1500 mm
  • Circular, internal and surface grinding
  • Induction hardening
  • Assembly of components and modules

HWS and Machine molding

Machine mold casings in a wet casting molding processes using HWS high pressure press molding machine

Parts weights ranging from 5 kg to 250 kg Mold volume 900 x 800 x 600 mm

Automated cold resin molding installations for the cold resin and full form process. From series castings to single unit production.  

Unit weights ranging from 250 kg – 5000 kg Molding form volume cold resin molding line 2200 x 1600 x 1500 mm

Quality control

We do not compromise on any quality directive from our clients’quality castings – test us

  • 3D measuring machines from Zeiss
  • Dye-penetrating process
  • Magnetic powder process
  • Metallographic inspection
  • Ultrasonic testing
  • Dimension and tolerance inspection
  • Spectral analysis
  • Tensile testing
  • Brinell hardness testing
Messmaschine-3D-Zeiss-Prismo-Navigator
Messmaschine-3D-Zeiss-Accura

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